No, I'm not all bah-humbug about it. It's just that each year I'm racking my brain on what to get for my two 90yo grandmothers. I love them to death, but they simply already have everything. And with one of them having 6 children/spouses and 19 grandchildren, it makes it even more difficult to get something that won't be duplicated by someone else.
So I try to make something for them instead of buying it. At least I can eliminate the duplicates that way. But still, there's the ever-elusive answer to the question, "But what??!!"
Both of my grandmas are sharp as tacks. Sadly, their bodies are failing them, but their minds seem fully intact (better than mine on many days!) One of the traditional things I do when I visit my one grandma is to play a game or two of Scrabble. I admit, she cleans my clock most times we play, but I don't mind. She's good! And that little activity we share is the inspiration for this year's gift.

Wanna make one too? Follow along and I'll show you how.
I made my tiles 2.5 inches square. You can make them any size, of course, but this made my finished product about 40" x 35" -- a good size for a wall hanging. To get the 2.5" squares, I used 1x3" boards.
When purchasing your boards, be sure to check the face of the board for knots. You want boards that are as knot-free as possible. It's not even that important if the boards are warped or not, since you'll be cutting them into tiny pieces, but you don't want to have knots showing on your finished tiles.
I picked up some really nice boards at Lowe's. They were really clean, and most importantly, they had edges that were already a bit rounded.
Cut your wood into squares and sand the edges. My dad got me a grinding wheel some time back and it works wonderfully for smoothing the edges.

I tried several office supply stores and craft stores for the pre-cut vinyl letters, but none of them were the right font or right size. Plus, I would have had to purchase several packages, which would have made this project too expensive to be practical.
I also looked into stencils, but with alphabet stencils, the letters are usually choppy as part of the design for holding the cutouts in place.
I also looked at stamps. I knew it was very unlikely that I would find 1.5" stamps in the font I needed, for under $10. And of course, I didn't. I did find a set of number stamps that were just right.
I still liked the idea of stamping, I just needed the letters. At Michael's, I found the perfect size and perfect font in this canister of adhesive foam shapes! I was set!!




I used the crossword maker to come up with my layout. If you put your names in and don't like the arrangement, just click the "create my puzzle" button again and it will do a different form. I had to try it a number of times before I got a shape I was happy with. Also, just a note, sometimes it won't use all the names for some reason, so check the note at the bottom of the puzzle indicating how many words were used to be sure you don't leave anyone out.
If you do this step before stamping, it will reduce the number of letter tiles you need, since some of them are used twice. Before I started stamping, I counted how many of each letter was needed.
Once the Scrabble tiles and stamps were made, the rest went super fast!



I laid them out on a flat surface and began gluing them together. I used basic Elmer's wood glue to secure mine and it worked great, but it's important to really let the glue dry before messing with it. It seems like it's holding after about 15 minutes, but any significant force will pop it apart. If I had it to do over, I think I would first glue the horizontal names, let them dry, then arrange the vertical names into the horizontal names.



I also had to work with the puzzle maker function a bit, until I found one with their names together, then I altered the design a bit, shuffling their names to the center. It was basically a lot like playing Scrabble.

The last thing I did was spray a clear coat sealer on it. The stamping ink is water-based and it isn't pretty if any water gets on the tiles. Trust me on that. A thin coating of spray varnish worked fine for me, but try it on a test tile first, to be sure the sealer doesn't do bad things to it. And for the next one I do, I'm going to spray the tiles individually before I even start to glue them together. It's amazing how easily the stamping ink smudges.
Let me know if you give it a try! I'd love to see yours and hear of any great ideas you can add.
And be sure to check out the endless list of inspirational ideas at my home page childmade.com.

I'll be linking to some of the fabulous link parties listed on the right sidebar ... but really, that's a LOT of parties! I probably won't get to them all, but you should stop in and visit a few yourself. While you're at it, stop by my home page and add a few of your own!